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They found that regardless of the density of fibers, fibrous stamps printed with greater fidelity as well as more uniform film thickness versus solid stamps. Moreover, the researchers printed fibrous stamps to compare to solid stamps. View Test Prep - Final+Exam+Solutions+Spring+2013 from MECHANICAL 342 at Rutgers University. When using a porous stamp, the suction force pulls the ink back into the stamp when lifting it off. In the stamping process, the pore-space acts as the reservoir and the mechanical deformation as the “metering pump”. They used a Nanoscribe 3D printer – which implements 2PP technology – to fabricate stamps with micrometer-sized pores.
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Therefore, the researchers aim at making the material dispense more controllable. One of the main drawbacks in roll-to-roll processes is the excess amount of ink left on the substrate after lifting off the stamp creating the aforementioned defects. These porous stamps use capillary forces during mechanical deformation to enable metered material transfer. To address this challenge, researchers around Michael Gallegos from Sandia National Laboratories and The University of New Mexico (US) worked on a new approach: 3D printed mechanical metamaterials for metered ink deposition.
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Image: Gallegos, Kaehr et al., Sandia National Labs, University of New Mexico
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University of New Mexico researchers thus used a GT Professional nano 3D printer from Nanoscribe to create a 3D printed porous stamp. However, common defects, such us haloing or bridging, negatively affect the performance of printed materials for electronics applications. Electronic components can also be manufactured by roll-to-roll processes, where a special stamp transfers the printing material to the substrate.